Roofing - Panels
Fabral
Metal Roof & Wall Systems
Fabral manufacturers metal roofing and siding for agricultural, post frame, architectural, industrial, commercial and residential applications.
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Product Summary
Construction and Materials
Fabral offers a diverse range of metal roofing and wall panels designed for both agricultural and commercial applications. These products are engineered for durability, performance, and aesthetic appeal, utilizing high-quality materials and robust construction techniques.
Construction and Materials
Fabral's metal roofing and wall panels are primarily constructed from steel, known for its strength and longevity. The steel used is typically G90 galvanized steel, which provides excellent corrosion resistance due to a protective zinc coating.
- Steel Gauge: Panels are available in various steel gauges, with common options including 26-gauge and 29-gauge. Thicker gauges (like 26-gauge) offer greater rigidity and impact resistance, while thinner gauges (like 29-gauge) can provide a lighter-weight solution.
- Corrosion Resistance: The G90 galvanization process is a standard for protecting the steel substrate from rust and environmental degradation.
- Coatings: Beyond the galvanization, Fabral panels feature advanced paint systems that enhance their durability and appearance. These coatings are designed to withstand harsh weather conditions, UV exposure, and color fading. Common coating technologies include:
- Polyester Coatings: A cost-effective and durable option offering good weatherability.
- Silicone Modified Polyester (SMP) Coatings: Provide a step up in durability and color retention compared to standard polyester.
- Full Hard High-Quality Coatings (e.g., Kynar 500® based): These premium coatings offer exceptional longevity, resistance to chalking and fading, and are ideal for demanding environments.
- Panel Profiles: Fabral offers a variety of panel profiles, each with distinct structural and visual characteristics. These profiles are designed for specific applications and performance requirements. Some common profiles include:
- Corrugated Panels: A classic and widely recognized profile, offering good strength and water-shedding capabilities.
- Ribbed/Standing Seam Panels: These panels feature raised seams that provide enhanced water resistance and a clean, architectural look. They are known for their concealed fasteners and superior performance in extreme weather.
- Embossed Patterns: Some panels feature embossed textures that add visual depth and can mimic the appearance of other materials.
- Fastening Systems: The construction also involves specialized fastening systems. Exposed fastener panels use screws with neoprene washers to seal the fastening points, preventing leaks. Concealed fastener panels, common in standing seam systems, utilize clips that are hidden beneath the panel seams, offering a cleaner aesthetic and a highly secure, weather-tight seal.
- Edge and Trim Components: To complete the roofing or wall system, Fabral provides a comprehensive range of fabricated metal accessories, including ridge caps, eave trim, rake trim, and valley flashing. These components are manufactured from the same high-quality materials as the panels to ensure color consistency and a unified, durable installation.
The combination of robust steel, protective galvanization, advanced coatings, and thoughtful panel design ensures that Fabral products are built to last and perform in various environmental conditions.
Features and Benefits
Fabral offers a comprehensive range of metal roofing and panel solutions designed for durability, aesthetic appeal, and long-term performance. Their products are engineered to meet the demanding requirements of various architectural styles and climates, providing a robust and visually striking alternative to traditional roofing materials.
The core advantage of Fabral's metal roofing systems lies in their exceptional longevity and low maintenance requirements. Unlike asphalt shingles, which can degrade over time and require frequent replacement, Fabral metal roofs are built to last for decades, significantly reducing lifetime ownership costs. This resilience is a direct benefit for property owners seeking a sustainable and cost-effective roofing solution.
Key Features and Benefits
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Durable Construction
Fabral metal panels are manufactured from high-quality metals, such as steel and aluminum, providing superior resistance to wind, hail, fire, and corrosion. This robust construction ensures protection against harsh weather conditions and minimizes the risk of damage.
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Aesthetic Versatility
Available in a wide array of profiles, colors, and finishes, Fabral metal roofing systems allow for customization to complement any architectural design. From classic standing seam to modern corrugated panels, the options provide both functional and decorative benefits.
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Energy Efficiency
Many Fabral metal roofing products are designed with cool roof technology, reflecting solar radiant heat and reducing the amount of heat absorbed by the building. This can lead to lower cooling costs and improved indoor comfort, contributing to a more energy-efficient building envelope.
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Low Maintenance
Once installed, Fabral metal roofs require minimal upkeep. They resist fading, chipping, and cracking, eliminating the need for frequent repairs or recoating often associated with other roofing materials. This translates to significant savings in time and maintenance expenses.
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Environmental Benefits
Metal roofing is a sustainable choice. Fabral's metal panels are often made with recycled content and are fully recyclable at the end of their long service life. This commitment to recyclability supports environmental responsibility and reduces landfill waste.
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Enhanced Protection
The interlocking nature of many Fabral panel systems, combined with their inherent strength, offers superior protection against leaks and water intrusion. This provides peace of mind and safeguards the building's structure from moisture damage.
Core Advantages
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Exceptional Lifespan:
Fabral metal roofing systems are engineered for longevity, offering protection for 50 years or more, drastically reducing the need for replacements compared to conventional roofing.
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Reduced Lifecycle Costs:
While the initial investment may be higher, the extended lifespan, minimal maintenance, and potential energy savings result in a lower overall cost of ownership over the life of the building.
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Design Flexibility:
With a broad spectrum of styles and finishes, Fabral enables architects and builders to achieve desired aesthetic outcomes without compromising on the performance of the roofing system.
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High Performance in All Climates:
Fabral products are designed to withstand extreme weather, offering reliable protection and performance in diverse environmental conditions.
Options-Styles
Fabral offers a comprehensive range of metal roofing panels designed for both aesthetic appeal and exceptional performance. Their product line caters to diverse architectural styles and project requirements, providing durable and visually striking solutions for residential, commercial, and agricultural applications.
Panel Styles
- Standing Seam: This classic and highly sought-after style features raised vertical seams that offer a clean, modern look. Standing seam panels are known for their superior weather resistance and are ideal for creating a sleek, contemporary aesthetic.
- Corrugated: A timeless and versatile option, corrugated panels offer a traditional, rustic charm. Their distinctive wave pattern provides strength and visual interest, making them suitable for a wide array of projects, from farm buildings to accent features.
- Ribbed: Ribbed panels present a distinct linear profile with raised ribs that add dimension and character. This style is popular for its durability and its ability to enhance the visual appeal of various structures.
- Trims: While not a roofing panel itself, Fabral also offers a selection of trim pieces that are crucial for a complete and professional roofing installation. These include ridge caps, eave trim, gable trim, and valley trim, all designed to complement the chosen panel style and ensure proper water management.
Material Options
Fabral utilizes high-quality metal materials that are chosen for their longevity, strength, and resistance to the elements. The primary material options available include:
- Steel: Fabral offers steel panels, known for their robustness and cost-effectiveness. Steel provides excellent structural integrity and can be finished in a variety of coatings for enhanced durability and color options.
- Aluminum: Aluminum panels are lightweight yet strong, offering superior corrosion resistance, making them an excellent choice for coastal or humid environments.
Finishes and Colors
Fabral provides a wide spectrum of finishes and colors to match any design preference. These finishes are engineered for UV resistance, fade protection, and overall weatherability, ensuring long-lasting beauty and performance.
- Kynar 500® / Hylar 5000® Coatings: These high-performance coatings are renowned for their exceptional durability, color retention, and resistance to chalking and fading. They offer a premium finish that stands up to harsh environmental conditions.
- Standard Color Palette: Fabral offers a diverse range of standard colors, including various shades of gray, brown, red, green, blue, and earth tones, allowing for extensive design flexibility.
- Custom Color Options: For projects requiring a specific aesthetic, custom color matching services may be available to achieve a unique and precise color scheme.
Gauge Options
The thickness, or gauge, of the metal panels is a critical factor in their durability and structural performance. Fabral offers various gauge options to suit different project needs and load requirements. Common gauge options include:
- 26 Gauge: A popular choice offering a good balance of strength and weight, suitable for many residential and commercial applications.
- 24 Gauge: A thicker and more robust option, providing enhanced strength and durability for projects requiring greater structural integrity or exposed to heavier weather conditions.
Substrate Types
Fabral's metal panels are typically applied over various substrate materials, depending on the specific application and building codes. Common substrates include:
- Plywood or OSB Sheathing: These wood-based panels provide a solid base for direct fastening of metal panels.
- Open Purlin Systems: Often used in agricultural and industrial buildings, where panels are directly fastened to horizontal structural supports (purlins).
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Tuftex
PolyCarbonate & Vinyl Building Panels
Better than fiberglass, Tuftex offers all-weather protection for carports, patios, sun porches, deck covers and many other home projects.
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Product Summary
Choose from 3 distinct panel grades: Good, Better, Best and 2 Styles: Opaque and Translucent ...all in a variety of colors and lengths.
Construction and Materials
The Tuftex panel is a durable and versatile roofing solution designed for a wide range of applications. Its construction focuses on providing strength, weather resistance, and longevity.
Construction and Materials:
- Material Composition: Tuftex panels are primarily constructed from high-impact, weather-resistant polycarbonate. This material offers excellent clarity, light transmission, and resistance to impacts from hail and debris.
- Corrugated Design: The panels feature a distinct corrugated profile. This design is engineered to:
- Provide structural integrity and load-bearing capacity.
- Facilitate water runoff, preventing pooling and leaks.
- Offer a pleasing aesthetic that complements various architectural styles.
- UV Protection: A significant feature of Tuftex panels is their integrated UV coating. This coating is applied to the surface of the polycarbonate, offering superior protection against the damaging effects of ultraviolet radiation. This prevents yellowing, brittleness, and degradation over time, ensuring the panel's structural integrity and aesthetic appeal remain intact even with prolonged sun exposure.
- Impact Resistance: The inherent properties of polycarbonate, combined with the panel's design, result in exceptional impact resistance. This makes Tuftex panels suitable for areas prone to harsh weather conditions, including heavy rain, wind, and hail.
- Light Transmission: The clear nature of the polycarbonate allows for significant natural light to pass through, reducing the need for artificial lighting in covered spaces. This creates brighter, more inviting environments.
- Lightweight Design: Despite their strength, Tuftex panels are remarkably lightweight. This simplifies installation, reduces the structural load on the supporting framework, and minimizes labor costs.
- Durability: The combination of high-quality polycarbonate and UV protection ensures that Tuftex panels are resistant to corrosion, rust, and other forms of environmental degradation, contributing to a long service life.
Applications:
- The robust construction and weather-resistant materials make Tuftex panels suitable for various roofing and covering applications, including:
- Carports
- Patios
- Greenhouses
- Sunrooms
- Skylights
- Agricultural buildings
- Industrial structures
Features and Benefits
Tuftex panels offer a robust and aesthetically pleasing roofing solution designed for durability and performance. Engineered with high-quality materials, these panels are built to withstand demanding environmental conditions, providing long-lasting protection for your structures.
Key Features and Benefits
- Exceptional Durability: Tuftex panels are constructed to resist impact, corrosion, and UV degradation, ensuring a prolonged lifespan and reducing the need for frequent replacements. This means fewer maintenance headaches and a more secure investment for your property.
- Weather Resistance: Designed to endure extreme weather, including heavy rain, strong winds, and intense sunlight, Tuftex panels provide reliable protection against the elements. This translates to peace of mind, knowing your roof will perform under pressure.
- Lightweight Construction: Despite their strength, Tuftex panels are remarkably lightweight. This characteristic simplifies installation, reduces structural load requirements, and can contribute to lower transportation costs.
- Versatile Applications: Suitable for a wide range of roofing projects, from residential homes to commercial buildings and agricultural structures, Tuftex panels offer flexibility in their application.
- Aesthetically Pleasing Options: Available in a variety of profiles and colors, Tuftex panels allow for customization to complement any architectural style, enhancing the visual appeal of your building.
- Low Maintenance: The inherent properties of Tuftex panels translate into minimal upkeep. They resist staining and are easy to clean, saving you time and resources over the life of the roof.
Core Advantages
The primary advantages of Tuftex panels lie in their unparalleled combination of strength, longevity, and ease of use. Their ability to withstand harsh weather conditions without compromising integrity makes them a dependable choice for protecting valuable assets. Furthermore, the lightweight nature of the panels streamlines the installation process, potentially reducing labor costs and project timelines. The extended lifespan and low maintenance requirements further contribute to significant cost savings over the building's lifecycle, establishing Tuftex panels as a smart, long-term investment.
Options-Styles
Tuftex offers a robust selection of corrugated roofing and siding panels designed for a variety of applications, from agricultural buildings to residential porches and carports. Their panels are engineered for durability and ease of installation, providing a reliable and cost-effective solution for weather protection and aesthetic enhancement.
The primary material for Tuftex panels is high-quality galvanized steel, which undergoes a hot-dip galvanizing process. This process results in a protective layer of zinc that significantly enhances the steel's resistance to rust and corrosion, ensuring a long service life even in challenging environmental conditions.
Tuftex panels are available in a range of styles and profiles, each offering distinct aesthetic and functional characteristics. The most common profile is the traditional corrugated design, known for its classic look and excellent structural integrity. This design efficiently sheds water and snow, making it suitable for a wide array of roofing needs.
Key product options and features include:
- Material: High-quality galvanized steel.
- Coating: Hot-dip galvanized for superior corrosion resistance.
- Profile: Traditional corrugated design, offering strength and efficient water runoff.
- Gauge: Available in various gauges (thicknesses) to suit different load-bearing requirements and durability expectations. Thicker gauges generally offer greater strength and impact resistance.
- Lengths: Panels are manufactured in standard lengths, with custom cutting options often available to minimize waste and ensure a precise fit for your project.
- Finishes: While often provided with the natural metallic sheen of galvanized steel, Tuftex may offer pre-painted options in a selection of colors to match or complement existing structures and personal design preferences. These paint finishes are typically durable and UV-resistant.
- Accessories: The Tuftex system often includes a comprehensive range of accessories designed for a complete and secure installation. These typically include specialized fasteners (screws and nails with weather-resistant heads), ridge caps, eave trim, and closure strips, all engineered to work seamlessly with the corrugated panels.
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Applications: Tuftex panels are versatile and commonly used for:
- Agricultural buildings (barns, storage sheds)
- Residential structures (porch roofs, carports, sheds)
- Industrial and commercial buildings
- Siding applications for various structures
The corrugated pattern of Tuftex panels provides inherent strength and rigidity, allowing for wider support spacing compared to flat sheets. This can translate into reduced structural framing costs and a quicker installation process. The interlocking nature of the corrugations, when properly overlapped, creates a weather-tight seal, protecting the underlying structure from rain, wind, and other elements.
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